GAI 12005A/40 Bottling machinery

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Product Type:
Bottling machinery
Automatic monobloc in stainless steel with non-welded high stiffness mechanical frame, in a single piece, composed of: 
[1] 40 two phases rinser-blower (example water + gas) Øp mm 1800 in stainless steel for bottles with 115mm max diameter. A gripper device takes the bottle by the neck and - through a system of sprocket-wheel-rack pushed by a cam - turns it upside down. The nozzle enters in to the bottle neck for 75 mm. The injection takes place only in bottle presence. There is no contact between the bottle neck and the injector parts.The two injection system are completely separated. The calibration and duration of the injections may be adjusted through an external cams system. The dripping water is recovered in a closed circuit without wetting the machine. The pincers then go back to normal position and opens letting the outlet star place the bottle on the conveyor belt.
[2] 8 Multi-heads revolving deaerator for bottle deaeration with high vacuum pump. Bottle filling with neutral gas on the same station.
[3] 40 Gravity filler Øp mm 1800 with light depression. The filling valves (patented) cut off both the wine and the gas return, excluding any contact between the inside of the tank and the environment. The filling level changes between 20 and 90mm from the top of the mouth. The pedestals of the bottles (mechanical at spring) are not on the same axle. This implies that they are completely protected from the washing water or from eventual glass slivers. Centralised oil mist lubrication for the pedestals.The feeding of the wine centrally from below allows the tank to be emptied naturally and completely. The washing and sterilization of the tank implies the outflow from above. The filling valves washing and sterilization are simplified by an automatic sterilization cycle. It involves the lift of the filler tank, the contemporary filler valve adjustment at the higher level, the release of the dummy bottle in axle with the filler valve. The filler tank goes down until the filler valve is completely dip in the dummy bottle that will open the valve itself. In this position, sterilization with liquid or steam can start. Eventually, the dummy bottles move backward and the filler returns to the height and filling level previously adjusted. The washing liquid is canalized through a return pipe. The filler is pre-set for CIP both if the machine is idle both if it is working.
[4] 8 Multi-heads inert gas injector before corking. This operation reduces the quantity of oxygen in the head space. The reduction of oxygen in wine is important in the natural cork corking and even more in the screw capping. The user may decide to control the filling level (mm).
[5]8 Vacuum revolving corking turret Øp mm 384. Cork closure at 16mm. Mono pipe cork feeding with cam system for secure cork dispensing into the head (Corks feeder not included in the price list see CAPSULES FEEDER section). Heads, centring cones and high vacuum cam sector disassembling is very easy and quick. Oil bath bottle lifting pedestals. Cork presence photocell. Generalized use of stainless steel.
It is possible by-pass the rinser and/or corker and/or capper rotation.The corker rotation can be by-passed. The inlet and the transfer between the filler and the corker are granted by infeed screws that guides and synchronize the bottles.The filler and the corker height adjustment is electric.Equipped for one type of cylindrical bottle.
The monobloc is equipped with:
-Safety guards in accordance with CE standards with tempered glass doors.-Centralized dummy bottles with manual positioning for rinser sterilization.-Centralized dummy bottles with manual positioning for deaerator sterilization.-3 Capacitive probe (Vega) with analogue signal from 4 to 20 mA for feeding pump inverter management of the filler. 
-Spout centring device with cam movement for bottle neck centring on the inlet star.-Centralized dummy bottles with manual positioning for gas injector sterilization.-Tank for wine collection from gas injector.-Proximity to check bottles descending at the end of the filling stage.-Electrical adjustment of punches for the depth of the cork in the bottle-Photoelectric cell device to avoid the store up of bottles at the exit of the monobloc.-PLC and operating terminal (touch screen). 
Output 8000 litres/hourSpeed 2500-12000 bottles/hour
Manufacturer:GAI S.p.A.

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