GAI 4041 FM HP Monoblocks

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[1] 16 Two phases rinser-blower Øp mm 864 (example water + gas) in stainless steel for bottles with 115mm max diameter. A gripper device takes the bottle by the neck and - through a system of sprocket-wheel-rack pushed by a cam - turns it upside down. The nozzle enters in to the bottle neck for 75 mm. The injection takes place only in bottle presence. There is no contact between the bottle neck and the injector parts.The two injection system are completely separated. The calibration and duration of the injections may be adjusted through an external cams system. The dripping water is recovered in a closed circuit without wetting the machine. The pincers then go back to normal position and opens letting the outlet star place the bottle on the conveyor belt.
[2] 24 Isobaric filler  Øp mm 1080. Filler feeding controlled by pump (MONO or LOBI) with inverter (pump price not included). Filler is equipped with a capacitive probe (VEGA) with analogue signal from 4 to 20 mA for feeding pump inverter management of the filler. Liquid entrance includes a no-return valve. Gas pressure in the tank is managed by a pressure switch controlling the gas entrance electrovalve (ON-OFF) and the gas discharge electrovalve.The filler is equipped with:• Bottle double pre-evacuation: the air in the bottle is sucked up and replaced with CO2 in pressure. One more suction takes placebefore balancing the bottle pressure with the gas present in the tank. In this way, about 99% oxygen in the bottle is eliminated.A liquid ring pump with tank for water recirculation is used.• Liquid ring pump with recirculating tank with thermocouple, level sensor and electrovalve to manage temperature and tank water level.• Gas pressure in the tank and bottle levelling pressure in the bottle handled by plc.• Bottle de-gassing when coming out from the filler.• Filler spouts centring with movement and cam to centre the bottle neck on the inlet star.• Pneumatic lifting pedestals in axis with the bottles with cam return.• Automatic lubrication of lifting pedestals.• Electrical adjustment of tank heigh and spouts cams.• Valves sterilization cam with electro-pneumatic positioning.• Spouts automatic external washing.• A light spurt of water causes foaming of the beer immediately before crown capping.
[3] 4 Multi-heads inert gas injector before corking. This operation reduces the quantity of oxygen in the head space. The reduction of oxygen in wine is important in the natural cork corking and even more in the screw capping. The user may decide to control the filling level (mm).
[4] 3 Vacuum revolving corking turret Øp mm 324. Cork closure at 16mm. Mono pipe cork feeding with cam system for secure cork dispensing into the head (Corks feeder not included in the price list see CAPSULES FEEDER section). Heads, centring cones and high vacuum cam sector disassembling is very easy and quick. Oil bath bottle lifting pedestals. Cork presence photocell. Generalized use of stainless steel.The monobloc is equipped with:- Safety guards in accordance with CE standards with tempered glass doors.- Centralized dummy bottles with manual positioning for rinser sterilization.- Centralized dummy bottles with manual positioning for filler sterilization.- Electrovalves kit to switch gas and washing liquid entrance and discharge liquid of the circuit after washing cycle (n°11 electrovalves).- Photoelectric cell device to avoid the store up of bottles at the exit of the monobloc.- Equipped for a cylindrical bottle.- PLC and operating terminal (touch screen).
Output 3200 litres/hourSpeed 1200-4500 bottles/hour
Effective output depends on many factors, among which: type of product; pressure of bottling; temperature of bottling; type of bottle.
Manufacturer:GAI S.p.A.
Model:4041 FM HP

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