GAI 5031 RE HP Monoblocks

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Product Type:
Automatic monobloc in stainless steel with ROOF stainless steel frame made or with integral slanted auto-cleaning inox frame ROOF type (see table at previous page) composed of:
[1] 20 Two phases rinser-blower Øp mm 1080 (example water + gas) in stainless steel for bottles with 115mm max diameter. A gripper device takes the bottle by the neck and - through a system of sprocket-wheel-rack pushed by a cam - turns it upside down. The nozzle enters in to the bottle neck for 75 mm. The injection takes place only in bottle presence. There is no contact between the bottle neck and the injector parts.The two injection system are completely separated. The calibration and duration of the injections may be adjusted through an external cams system. The dripping water is recovered in a closed circuit without wetting the machine. The pincers then go back to normal position and opens letting the outlet star place the bottle on the conveyor belt.
[2] 24 Filler with high pressure electropneumatic annular tank for bottles with 115mm max diameter Øp mm 1080.
Each valve is equipped with:
• Inductive sensor for bottle presence and cycle start.• Pressure transducer to signal bottle vacuum and pressure (the valve does not fill if the bottle does not reach the tank pressure).• Vacuum circuit electro-pneumatic valve.• Electropneumatic valve for pressure compensation with tank gas.• Auto-levelling circuit electro-pneumatic valve.• Electropneumatic valve for gassing circuit.• Double effect electro-pneumatic circuit to open/close gas return circuit.• Double effect electro-pneumatic circuit to open/close liquid circuit.• The filling level can be adjusted from the control panel with adjusting range between 25 and 100mm from the top of the mouth with no manual intervention. Every valve has a dummy bottle for the cleaning• and sterilization of the machine. The placing of the dummy bottles is automatic with cycle handled from the control panel.• The valve can work both with gassed liquids with pressure up to 8 bar, and with still liquids with pressure up to 0 bar. The filling level is precise even without using the auto-levelling circuit.• The total closure of the filling valve helps the de-gassing even with difficult products and allows the bottling of sparkling wines at environment temperature.• The filling valve is protected by patent n° TO2012A000869.• All circuits are canalized (even the de-gassing one).• The filler has a sterilizing CIP circuit.• The filler has an analogical level feeler suitable to administrate the feeder pump inverter (the pump is not included in the price list).• Liquid ring pump with tank for recirculation with thermocoupling, level sensor and electrovalve to handle temperature and water level in tank.• Tank gas pressure and bottle levelling handled by PLC.• Filler spouts centring with movement and cam to centre bottle neck on the inlet star.• The filler has spouts automatic washing in case of bottles breakages.• Mechanical bottles lifting pedestals with cam return and automatic lubrication.
[3] 4 Vacuum revolving corking turret  Øp mm 324. Cork closure at 16mm. Mono pipe cork feeding with cam system for secure cork dispensing into the head (Corks feeder not included in the price list see CAPSULES FEEDER section). Heads, centring cones and high vacuum cam sector disassembling is very easy and quick. Oil bath bottle lifting pedestals. Cork presence photocell. Generalized use of stainless steel.
It is possible bypass the rinser and/or corker and/or capper rotation automatically from the control panel. The inlet and the transfer among the stations are granted by infeed screws that lead and synchronize the bottles.
The monobloc is equipped with:- Safety guards in accordance with CE standards with tempered glass doors.- Universal infeed screws.- Sides motor adjustment.- Centralized dummy bottles for rinser sterilization.- Electrovalves kit to switch gas and washing liquid entrance and discharge liquid of the circuit after washing cycle.- PLC and operating terminal (touch screen).- Electrical height adjustment of all stations.- Capsule/cork presence device.- Equipped for one type of cylindrical bottle.
Output sparkling wine 2250 litres/hourOutput still wine 3750 litres/hourSpeed 1500-5000 bottles/hour
Effective yield depends on many factors, among which: A) type of product; B) pressure of bottling; C) temperature of bottling; D) type of bottle
Manufacturer:GAI S.p.A.
Model:5031 RE HP

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