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There is no "best" heat source. We make equipment that works with all kinds of heat sources according to our customers' needs. Each one has its own advantages and disadvantages, which I will do my best to describe below. Direct Gas Fired, Advantages Can be lowest up front cost (depending on installation) Many brewers are accustomed to gas fired kettles Some brewers prefer the caramelization that can occur with gas fired systems Direct Gas Fired, Disadvantages Probably the highest long term cost – it is typically 25% to 50% efficient If in an enclosed space, you need to provide make-up air and provide an exhaust system (your city may require a professional mechanical engineer to provide a plan for your building and installation) Some buildings will need fire suppression systems In some states (e.g, CA and TX), the emissions regulations and requirements on gas burners result in significant added costs and reduced efficiencies Electric Heat, Advantages Highest efficiency: 100% of heat generated is transferred to the water or wort Predictable cost No concerns about carbon monoxide or open flames or explosive gases Cost effective at 2 to 10 bbls Can be highly automated if desired Excellent control of the brewing process, temperatures Electric Heat, Disadvantages Cost of electricity is typically higher than gas, but it is often offset by much better efficiency Up front cost is usually higher than gas fired, but lower than steam boilers and steam piping Your building needs to have enough amperage available to heat the kettles and operate everything else (varies according to the system size) Steam Heat, Advantages When combined with gas fired boiler, you get good (but not best) efficiency and low energy cost I agree that it is the only option above 15 BBLs. Steam Heat, Disadvantages Highest cost of brew kettles and heat source (boiler system) Generally not very cost effective at a small scale In some states (e.g, CA and TX), the emissions regulations and requirements on gas boilers result in significant added costs and reduced efficiencies Scorching We often get asked about scorching, especially when discussing electric systems. As long as you use low density or ultra-low density elements, scorching will not be a problem. On a gas fired system, you only need to ensure that the gas burners to not directly heat an outlet pipe or some other feature that has "trapped" wort in it. Steam isn't hot enough to cause scorching. Summary Every customer and installation is unique. In general, I think the gas fired systems are more likely to be optimal for home brewers and small commercial operations. Electric is most likely to be optimal for small commercial systems (2 to 10 bbls), and steam heat is most likely to be optimal for larger systems. All that said, we sell equipment with all kinds of heat source capability for all sizes, because of individual circumstances and brewer preferences.Add comment